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Case Study 3: Metso, France

May 24, 2016/by Bob McIlvride

Metso Halves Project Development Time with Skkynet’s IIoT Solution

Metso has recently completed a large Advanced Process Control (APC) project in half the typical time, and at substantially reduced cost, by using real-time IIoT from Skkynet. With Skkynet’s SkkyHub™ real-time cloud, they were able to execute most of the project from their head office in France, despite the physical process being in the Middle East. By leveraging the real-time data collection and distribution in SkkyHub they had multiple engineers working in parallel on GUI, sensor and data modeling and analysis—all using an exact replica of the live plant. As the project progressed, the insights gained by the engineers allowed them to suggest improvements to the control system beyond the original project goals. Upon completion of the project, Metso’s engineers can keep the replica of the customer’s control system and GUI in their office in France. At a moment’s notice they can switch on the data flow through SkkyHub to have an instant real-time view of the process. Even with 25,000 active tags, the maintenance and analysis team experiences sub-second updates and interaction similar to being on site.

By using SkkyHub, Metso cut their project time by 50%, and exceeded customer expectations by meeting tight deadlines and providing top-level expertise throughout the duration of the project. In addition, they have established a means to conduct ongoing remote maintenance, and expand into big-data analytics, for continuous process improvement. This work flow and outcome demonstrates the true potential of the IIoT.